Setting up a wet toilet tissue production line involves more than choosing the right machine. Production capacity, equipment configuration, factory space and material flow all need to be considered before installation. A well-planned factory can make production more efficient and leave enough room for storage, maintenance and future expansion.
What Equipment Is Needed?
A complete wet toilet tissue production line typically includes:
Material Unwinding → Folding & Perforation → Counting & Stacking → Cutting → Liquid Application → Metal Detection & Checkweighing → Automatic Packaging → Lid Attaching
The unwinding unit provides stable material feeding with automatic tension control and edge guiding. The folding and perforation machine is the core equipment for producing perforated pull-out wet toilet tissue, completing folding, perforation, counting and stacking. After stacking, the products are slitted, evenly wetted, inspected, packaged and, for products with lids, automatically fitted with lids.
The exact equipment configuration can be adjusted according to product specifications, production capacity and packaging requirements.
Choosing the Right Production Capacity
Production capacity should be based on actual market demand rather than simply choosing the fastest machine.
For manufacturers with moderate demand or those entering the market, a smaller and more economical configuration can provide a lower initial investment. For established manufacturers with larger orders, a high-capacity line can reach approximately 80–120 packs/min.
If the factory plans to produce both dry and wet wipes, the equipment configuration should also be selected with flexibility in mind. Product size, sheet count, material width and packaging format can all affect the actual production speed.
How Much Factory Space Is Needed?
The required factory space depends on the equipment configuration and the amount of inventory that needs to be stored. As a general reference, the main production equipment requires approximately 150–200 m².
In addition to the machine area, manufacturers should reserve space for material handling and storage:
| Area | Recommended Space |
| Main Equipment Area | 150–200 m² |
| Temporary Transfer / Buffer Area | 30–50 m² |
| Raw Material Storage | 80–120 m² |
| Finished Product Storage | 80–120 m² |
These figures are general recommendations rather than fixed requirements. A larger warehouse may be necessary if the factory needs to keep more raw materials or finished products in stock.
Production Line Layout
The production line should follow a simple one-way material flow:
Raw Material → Production → Inspection → Packaging → Finished Product
Raw materials should enter from the unwinding side, while finished products should be transferred toward the finished goods area. Enough space should be left around the equipment for operators, material handling, cleaning and maintenance. The layout should also avoid unnecessary crossing between raw materials, semi-finished products and finished products.
Factory Utilities
Before installation, the factory should have suitable electricity, compressed air, lighting and ventilation. The actual power and compressed-air requirements depend on the selected production line configuration and should be confirmed before installation.
What Should Be Prepared Before Installation?
Before ordering the equipment, manufacturers should first confirm the product specifications, target production capacity, raw material width, sheet count, liquid application requirements and packaging format. These factors directly affect the machine configuration and factory layout.
The factory dimensions and equipment access route should also be checked in advance. The production line needs enough space not only for the machines themselves, but also for equipment transportation, installation, operation and maintenance. The locations of power supplies, compressed-air connections and other utilities should be planned according to the final machine layout.
It is also recommended to plan the movement of raw materials and finished products before installation. A clear material flow can reduce unnecessary handling and make daily production easier to manage.
Choosing the Right Configuration
There is no single production line that is suitable for every manufacturer. The right configuration depends on the expected market demand, product range, available factory space and investment budget.
For manufacturers entering the wet toilet tissue market with moderate production requirements, an economic configuration with a smaller folding machine and simpler liquid application system can be a practical starting point. It requires less initial investment while still covering the main production processes.
For manufacturers with stable orders and higher production requirements, a high-capacity configuration can provide production speeds of around 80–120 packs/min. If the factory also plans to produce dry wipes, a more flexible equipment configuration can allow the same production line to support different product types.
For customers requiring higher hygiene standards, precise liquid and weight control, and long-term intensive operation, a full stainless steel configuration may be more suitable.
Ultimately, production capacity should not be considered separately from the factory and investment plan. A well-designed project should balance equipment capacity, factory space, production requirements and operating costs, while leaving enough room for future expansion.
